Exothermic Welding

Joints for high voltage cables, matched by our experts to ensure buildability and long-lasting performance.

Delivering assets that last

Our wide range of accessories including Exothermic Welding are matched as part of a cable systems approach, with complete confidence in the quality of our fully-auditable supply chain.

Furseweld Process

Locate the conductors (A) to be joined in the weld cavity (B) and close the mould (C).

Locate the steel retaining disc in the base of the crucible (D). Pour in the weld powder (E) followed by the starting powder (F). Ignite starting powder with a spark gun.

The resulting exothermic reaction reduces the weld powder to molten copper alloy which melts the retaining disc and flows
into the weld cavity where it partially melts the conductors (G).

The molten copper alloy cools to leave a fusion weld of great mechanical and electrical integrity

Tape to Tape Welds

Tape to Tape Welds – BB1 Connection

A range of exothermic welded connections for different sizes of copper tape conductors.
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Tape to Tape Welds – BB3 Connection

A range of exothermic welded connections for different sizes of copper tape conductors.
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Tape to Tape Welds – BB7 Connection

A range of exothermic welded connections for different sizes of copper tape conductors.
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Tape to Tape Welds – BB14 Connection

A range of exothermic welded connections for different sizes of copper tape conductors.
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Cable to Earth Rod Welds

Cable to Earth Rod Welds – CR1 Connection

A range of exothermic welded connections for different sizesof cable to earth rod.
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Cable to Earth Rod Welds – CR2 Connection

A range of exothermic welded connections for different sizes of cable to earth rodt.
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Cable to Cable Welds

Cable to Cable Welds – CC1 Connection

A range of exothermic welded connections for different sizes of copper cable conductors.
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Cable to Cable Welds – CC2 Connection

A range of exothermic welded connections for different sizes of copper cable conductors.
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Cable to Cable Welds – CC4 Connection

A range of exothermic welded connections for different sizes of copper cable conductors.
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Cable to Tape Welds – CB4 Connection

A range of exothermic welded connections for different sizes of copper tape and cable conductors.
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Cable to Tape Welds – CB5 Connection

A range of exothermic welded connections for different sizes of copper tape and cable conductors.
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Tape to Earth Rod Welds

Tape to Earth Rod Welds – BR1 Connection

A range of exothermic welded connections for different sizes of tape to earth rod.
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Tape to Earth Rod Welds – BR2 Connection

A range of exothermic welded connections for different sizes of tape to earth rod.
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Tape to Earth Rod Welds – BR7 Connection

A range of exothermic welded connections for different sizes of tape to earth rod.
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Furseweld Accessories

Furseweld Cleaning

A range of Furseweld cleaning accessories to ensure maintenance of the graphite moulds.
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Furseweld Ignition Systems

A range of Furseweld ignition systems designed to start the exothermic reaction inside the graphite moulds.
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Furseweld Handle Clamps

A range of Furseweld handle clamps designed to ensure graphite moulds are clamped together firmly around the conductors.
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Furseweld Mould Storage

A range of Furseweld mould storage jackets to ensure safe storage when transporting moulds to site.
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Furseweld Powders

A range of Furseweld powders designed to create an exothermic reaction to create a safe and robust connection.
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Furseweld Graphite Moulds

A range of Furseweld 2 part graphite moulds that are designed to be clamped around the conductors to enable the…
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If you’re involved in the design and delivery of power infrastructure and renewable energy assets, we can support you with specification and supply of matched cable systems.

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Venture Park, Lindon Road,
Walsall WS8 7BW

01889 597950

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